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AER090 (S) Stainless Steel Planetary Gearbox

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Categories: AER Stainless Steel Precision Gearboxes ,

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AER090 (S) Stainless Steel Planetary Gearbox

90Nm to 150Nm Continuous output torque.
3:1 to 200: Ratio available.
Available in partial stainless body or full stainless available to food grade standards.

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Country of Manufacture	Taiwan

Model no.		Stage	Ratio (1)	AER050 (S)	AER070 (S)	AER090(S)	AER120(S)	AER155(S)	AER205(S)	ARE235
Nominal Output Torque T 2N	Nm	1	3	9	36	90	195	342	588	1140
			4	12	48	120	260	520	1040	1680
			5	15	60	150	325	650	1200	2000
			6	18	55	150	310	600	1100	1900
			7	19	50	140	300	550	1100	1800
			8	17	45	120	260	500	1000	1600
			9	14	40	100	230	450	900	1500
			10	14	60	150	325	650	1200	2000
			14	-	42	140	300	550	1100	1800
			20	-	40	100	230	450	900	1500
		2	15	14	-	-	-	-	-	-
			20	14	-	-	-	-	-	-
			25	15	60	150	325	650	1200	2000
			30	20	55	150	310	600	1100	1900
			35	19	50	140	300	550	1100	1800
			40	17	45	120	260	500	1000	1600
			45	14	40	100	230	450	900	1500
			50	14	60	150	325	650	1200	2000
			60	20	55	150	310	600	1100	1900
			70	19	50	140	300	550	1100	1800
			80	17	45	120	260	500	1000	1600
			90	14	40	100	230	450	900	1500
			100	14	40	100	230	450	900	1500
			120	-	-	150	310	600	1100	1900
			140	-	-	140	300	550	1100	1800
			160	-	-	120	260	550	1000	1600
			180	-	-	100	230	450	900	1500
			200	-	-	100	230	450	900	1500
Emergency stop torque T(2)	Nm	1,2	3~200	3 times of Nominal Output torque
Nominal Input Speed n 1N	rpm	1,2	3~200	5,000	5,000	4,000	4,000	3,000	3,000	2,000
Max. input Speed n1B	rpm	1,2	3~200	10,000	10,000	8,000	8,000	6,000	6,000	4,000
Backlash	arcmin	1	3~20	≤10	≤10	≤10	≤10	≤10	≤10	≤10
Backlash	arcmin	2	25~200	≤14	≤14	≤14	≤14	≤14	≤14	≤14
Torsional Rigidity	nm/arcmin	1,2	3~200	3	7	14	25	50	145	225
Max Radial Load F	N	1,2	3~200	702	1,377	2,985	6,100	8,460	13,050	22,000
Max Axial Load F	N	1,2	3~200	390	765	1,625	3,350	4,700	7,250	11,000
Max Tilting Moment M	Nm	1,2	3~200	20	60	170	470	840	1500	3100
Efficiency η	%	1	3~20	≤95%
Efficiency η	%	2	25~200	≤92%
Weight	Kg	1	3~10	1.0	2.1	5.8	11.2	22.4	46.8	78.0
Weight	Kg	2	15~100	1.3	2.0	4.6	11.1	21.8	43.7	81.9
Operating Temp	°C	1,2	3~200	-10°C ~90°C
Lubrication		1,2	3~200	Synthetic Lubrication oils
Degree of Gearbox Protection		1,2	3~200	IP65 (IP67 for food-grade complete stainless Models)
Mounting Position		1,2	3~200	All Directions
Noise	dB (A)	1,2	3~100	≤61	≤63	≤65	≤68	≤70	≤72	≤74

Gearbox Inertia

Model No.		Stages	Ratio	AER050	AER070	AER090	AER120	AER155	AER205	AER235
Mass Moment of Inertia J₁	Kg - cm²	1	3-10	0.09	0.35	2.25	6.84	23.4	68.9	135.4
			14	-	0.31	1.87	6.25	21.8	65.6	119.4
			20	-	0.31	1.87	6.25	21.8	65.6	119.8
		2	15	0.09	-	-	-	-	-	-
			20	0.09	-	-	-	-	-	-
			25-100	0.09	0.09	0.35	2.25	6.84	23.4	68.9
			120-200	-	-	0.31	1.87	6.25	21.8	65.6

A. Ratio (i=Nin/Nout).

B. Max. Acceleration torque T2B =60% of T2NOT.

C. Applied to output shaft center at 100 rpm.

D. The dB values are measured by gearbox with 10:1 ratio or 100:1 ratio, No loading at 3000 rpm or at respective Nominal input speed by bigger models size.

E. 5 year Warranty.

Dimensions (1-Stage, Ratio i=3~20)

Dimension	AER050	AER070	AER090	AER120	AER155	AER205	AER235
D1	44	62	80	108	140	184	210
D2	M4 x 0.7P	M5 x 0.8P	M6 x 1P	M8 x 1.25P	M10 x 1.5P	M12 x 1.75P	M16 x 2P
D3 j6	12	16	22	32	40	55	75
D4 h6	35	52	68	90	120	160	180
D5	22	22	30	40	75	95	115
D6	M4x0.7P	M5x0.8P	M8x1.25P	M12x1.75P	M16x2P	M20x2.5P	M20x2.5P
D7	53	70	104	130	1652	205	260
D8	50	70	90	120	155	205	235
L1	--	--	33.5	38	50	--	70
L2	24.5	36	46	70	97	100	126
L3	4	6.5	8.5	17.5	15	15	18
L4	1	1	1	1.5	3	3	3
L5	14	25	32	40	63	70	90
L6	2	2	3	5	5	6	7
L7	8	10	12	16	20	22	28
L8	115.5	146	201	252	324.5	379.5	461.5
L9	4.5	4.8	7.2	10	12	15	15
L10	10	12.5	19	28	36	42	42
C1 ¹	46	70	100	130	165	215	235
C2 ¹	M4x0.7P	M5x0.8P	M6x1P	M8x1.25P	M10x1.5P	M12x1.75P	M12x1.75P
C3 ¹	≤11/≤12²	≤14/≤16²	≤19/≤24²	≤32	≤38	≤48	≤55
C4 ¹	30	34	40	50	60	85	116
C5 ¹	30	50	80	110	130	180	200
C6 ¹	3.5	8	4	5	6	6	6
C7 ¹	48	60	90	115	142	190	220
C8 ¹	19.5	19	17	19.5	22.5	29	63
C9 ¹	100.5	116.5	159.5	199	245.5	316	398.5
C10 ¹	13.25	13.5	10.75	13	15	20.75	53.5
C11 ¹	74	81.5	107.5	134	164.5	213.5	268.5
B1 h6	4	5	6	10	12	16	20
H1	14	18	24.5	35	43	59	79.5

C1~C10 are motor-specific dimensions (metric std shown) Please contact us for the motor-specific mounting system.
AER050M1 offers C3 ≤ 12 option; AER070M1 offers C3 ≤ 16 option; AE090M1 offers C3 ≤ 24 option.

Dimensions (2-Stage, Ratio i=15~200)

Dimension	AER050	AER070	AER090	AER120	AER155	AER205	AER235
D1	44	62	80	108	140	184	210
D2	M4x0.7P	M5x0.8P	M6x1P	M8x1.25P	M10x1.5P	M12x1.75P	M16x2P
D3 ^j6	12	16	22	32	40	55	75
D4 ^h6	35	52	68	90	120	160	180
D5	22	22	30	40	75	95	115
D6	M4x0.7P	M5x0.8P	M8x1.25P	M12x1.75P	M16x2P	M20x2.5P	M20x2.5P
D7	53	70	104	130	162	205	260
D8	50	70	90	120	155	205	235
L1	--	--	33.5	38	50	--	70
L2	24.5	36	46	70	97	100	126
L3	4	6.5	8.5	17.5	15	15	18
L4	1	1	1	1.5	3	3	3
L5	14	25	32	40	63	70	90
L6	2	2	3	5	5	6	7
L7	8	10	12	16	20	22	28
L8	142.5	167.5	207.5	283	358	422.5	506.5
L9	4.5	4.8	7.2	10	12	15	15
L10	10	12.5	19	28	36	42	42
C1²	46	46	70	100	130	165	215
C2²	M4x0.7P	M4x0.7P	M5x0.8P	M6x1P	M8x1.25P	M10x1.5P	M12x1.75P
C3²	≤11/≤12³	≤11/≤12³	≤14/≤15.875/≤16³	≤19/≤24³	≤32	≤38	≤48
C4²	30	30	34	40	50	60	85
C5²	30	30	50	80	110	130	180
C6²	3.5	3.5	8	4	5	6	6
C7²	48	48	60	90	115	142	190
C8²	19.5	19.5	19	17	19.5	22.5	29
C9²	100.5	109	133.5	172.5	215	267	343.5
C10²	13.25	13.25	13.5	10.75	13	15	20.75
C11²	74	74	81.5	107.5	134	164.5	213.5
B1 ^h9	4	5	6	10	12	16	20
H1	14	18	24.5	35	43	59	79.5

2. C1~C10 are motor-specific dimensions (metric std shown) Please contact us for the motor-specific mounting system.

4. AER050M1 offers C3 ≤ 12 option; AER070M1 offers C3 ≤ 12 option; AER090M1/M2 offers C3 ≤ 16/15.875 option; AER120M1 offer C3 ≤ 24 .

AER version with 90° input via helical bevel gear. Featuring an extremely short, light yet rigid housing and full compatibility with standard motor adapters.

1. True Helical Gear Design

Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing.

The helix angle produces smooth and quiet operation with decreased backlash (less than 1 arc-minutes and ≤ 56dB).

	2. Triple split collet with dynamic balanced set collar clamping system provides backlash-free power transmission and eliminates slippage. 100% concentricity allows for smooth rotation and higher input speed capability.

3. Bushing module system design

The unique motor adapter and bushing module system design allows for quick and easy mounting of any motor.

4. A special non-electrolysis Nickel surface treatment

A special non-electrolysis nickel surface treatment on the output housing and black anodized aluminium input adapter are provided for the most extreme environmental conditions.

5. Single piece structured ring gear with housing

Helical Internal ring gear is machined directly into a single piece of steel. Maximized diameter and number of teeth to improve overall performance and torque capacity.

6. NYOGEL 792D

Lubricated with Nyogel 792D synthetic grease (Smart Grease) and sealed to IP65 standards to prevent leakage and is maintenance-free.

7. Whole piece planet carrier design

One-piece planet carrier with an extended bearing design provides maximum radial load capacity and increases system reliability and stiffness.

8. In-house plasma nitriding heat treatment

Our in-house plasma nitriding heat treatment process maintains the tooth surface hardness at 900Hv for superior wear resistance and a core hardness at 30HRc for toughness.

9. HeliTopo technology

A high-setting gear performance is achieved by using our HeliTopo Technology. This eases off the tooth profile and crowns the lead of each tooth. This optimizes the gear mesh alignment and overlap to achieve maximum tooth surface contact.

10. Solid needle roller bearings without cage

Equipped with solid uncaged needle roller bearings, provides maximum contact points to increase stiffness and generates high output torque.

11. NEW - Patented Output sealing system design

NEW - Patented output sealing systems design eliminates friction and heat generation which is accomplished by applying our hi-tech coating to all output contact surfaces. This coating reaches a hardness of 3700Hv and is ground to R_a 0.2mm finish to ensure sealing.

12. NEW - Patented input sealing system design

NEW - Patented input sealing system design eliminates break away torque and decreases friction/heat. The hi-tech coating bushing (3700 Hv, Ra 0.2 mm finish) interfaces with our proprietary seal which decreases wear and erosion of both sealing surfaces. This new patent prevents leakage and has a service life of over 20,000 hours.

13. Patented planet carrier design

Patented planet carrier design puts the sun gear bearing directly into the planet carrier. It minimizes gear misalignment to gain higher accuracy.

14. Solid, Single piece sun gear construction obtains precise concentricity with increased strength and rigidity.

AER090 (S) Stainless Steel Planetary Gearbox

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