ADR090 Right Angle Precision Planetary Gearbox.

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ADR090

Backlash down to 2 arc minute

Torque from 100Nm to 160Nm

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ManufacturerApex Dynamics
Gearbox Performance

Model No.

StageRatio1ADR047ADR064ADR090ADR110ADR140ADR200ADR255
Nominal Output TorqueT2NNm1419481302705601,1001,700
522601603306501,2002,000
719501403005501,1001,800
1014601603256501,200 2,000
14-421403005501,1001,800
20-401002304509001,500
22019------
2522601603306501,2002,000
3519501403005501,1001,800
4019481302705601,1001,700
5022601603306501,2002,000
7019501403005501,1001,800
10014401002304509001,500
140--1403005501,1001,800
200--1002304509001,500
Emergency Stop Torque T2NOT3Nm1,24~2003 times of Nominal Output Torque
Nominal Input Speed N1Nrpm1,24~2005,0005,0004,0004,0003,0003,0002,000
Max. Input Speed N1Brpm1,24~20010,00010,0008,0008,0006,0006,0004,000
Micro Backlash  P0arcmin14~20--≤ 2≤ 2≤ 2≤ 2≤ 2
225~200--≤ 4≤ 4≤ 4≤ 4≤ 4
Reduced Backlash  P1arcmin14~20≤ 4≤ 4≤ 4≤ 4≤ 4≤ 4≤ 4
225~200≤ 7≤ 7≤ 7≤ 7≤ 7≤ 7≤ 7
Standard Backlash P2arcmin14~20≤ 6≤ 6≤ 6≤ 6≤ 6≤ 6≤ 6
225~200≤ 9≤ 9≤ 9≤ 9≤ 9≤ 9≤ 9
Torsional Rigidity Nm/
arcmin
1,24~20071331821514401,006
Max. Bending moment F2kB2Nm1,24~20042.51252354301,3003,0645,900
Max. Axial Load  F2aB2N1,24~2009901,0502,8502,99010,59016,66029,430
Service Lifehr1,24~20030,000 *
Efficiency %14~20≧ 95 %
225~200≧ 92 %
Weight  kg14~201.12.15.910.521.950.985.4
225~2001.41.94.59.820.145.485.9
Operating TempºC1,24~200-10ºC ~ 90ºC
Lubrication --synthetic gear grease (NYOGEL 792D)
Degree of Gearbox Protection 1,24~200IP65 
Mounting Position 1,24~200all directions
Noise Level 
(n1=3000 rpm,No Load)
dB(A)1,24~200 61 63 65 68 70 72 74
  1. Ratio ( i=N in / N out )
  2. Applied to the output flange @ 100 rpm
  3. Max. acceleration torque T2B = 60% of T2NOT
*S1 service life 15,000 hrs.

 Gearbox Inertia

Model No.

StageRatio1ADR047ADR064ADR090ADR110ADR140ADR200ADR255
Mass Moments of inertia J1kg‧cm14~100.090.352.256.8423.468.9135.4
14-0.071.876.2521.865.6119.8
20-0.071.876.2521.865.6119.8
2200.09------
25~1000.090.090.352.256.8423.468.9
140~200--0.311.876.2521.865.6

Dimension

1-stage , Ratio i = 4 ~ 20

 ADR047ADR064ADR090ADR110ADR140ADR200ADR255
        D1H7122031.5405080100
        D22031.5506380125140
        D3h728406380100160180
        D4h7476490110140200255
        D56779109135168233280
        D64 X M3 X 0.5P7 X M5 X 0.8P7 X M6 X 1P11 X M6 X 1P11 X M8 X 1.25P11 X M10 X 1.5P12 X M16 X 2P
        D77286118145179247300
        D8H7356681012
        D108 X 3.48 X 4.58 X 5.58 X 5.512 X 6.612 X 916 X 13.5
        D1246.263.289.2109.2139.2199.2254.2
        L1481212121620
        L26.5813.513.51722.530.5
        L333666812
        L419.519.53029385066
        L577101014.61520
        L64478101218
        L8107.5126172.5201263.5334.5392
        L9467771010
        L100.50.511111
        C1 34670100130165215235
        C2 3M4 X 0.7PM5 X 0.8PM6 X1PM8 X 1.25PM10 X 1.5PM12 X 1.75PM12 X 1.75P
        C3 3≤11≤14 / ≤16≤19 / ≤24≤32≤38≤48≤55
        C4 3303440506085116
        C5 3305080110130180200
        C6 33.5845666
        C7 3486090115142190220
        C8 319.5191719.522.52963
        C9 3104.25116.5159.5199245.5316398.5
        C10 313.2513.510.75131520.7553.5
        C11 37481.5107.5134164.5213.5268.5
 

3. C1~C10 are motor specific dimensions (metric std shown).
* ADR064M1 offers C3 ≤16 option.
* ADR090M1 offers C3 ≤24 option.


2-stage , Ratio i = 25~200

 ADR047ADR064ADR090ADR110ADR140ADR200ADR255
        D1H7122031.5405080100
        D22031.5506380125140
        D3h728406380100160180
        D4h7476490110140200255
        D56779109135168233280
        D64 X M3 X 0.5P7 X M5 X 0.8P7 X M6 X 1P11 X M6 X 1P11 X M8 X 1.25P11 X M10 X 1.5P12 X M16 X 2P
        D77286118145179247300
        D8H7356681012
        D108 X 3.48 X 4.58 X 5.58 X 5.512 X 6.612 X 916 X 13.5
        D1246.263.289.2109.2139.2199.2254.2
        L1481212121620
        L26.5813.513.51722.530.5
        L333666812
        L419.519.53029385066
        L577101014.61520
        L64478101218
        L8122132.5163217.5269.5333.5403
        L9467771010
        L100.50.511111
        C1 3464670100130165215
        C2 3M4 X 0.7PM4 X 0.7PM5 X 0.8PM6 X 1PM8 X 1.25PM10 X 1.5PM12 X 1.75P
        C3 3≤11≤11 / ≤12≤14 /
≤15.875 /
≤16
≤ 19 / ≤ 24≤32≤38≤48
        C4 330303440506085
        C5 330305080110130180
        C6 33.53.584566
        C7 348486090115142190
        C8 319.519.5191719.522.529
        C9 3103.25108.25128.25166.5209269.5340
        C10 313.2513.2513.510.75131520.75
        C11 3747481.5107.5134164.5213.5
 

4. C1~C10 are motor specific dimensions (metric std shown).
* ADR064M1 offers C3 ≤12 option.
* ADR090M1 offers C3 ≤16 option.
* ADR090M2 offers C3 ≤15.875 option.
* ADR110M1 offers C3 ≤24 option.


The ADR range with 90° input via spiral bevel gear. Featuring an extremely short, light yet rigid housing with full compatibility with any motor.


1. True Helical Gear Design

Precision helical gearing increases tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash (less than 1 arc-minutes and  56dB).


2. Triple split collet with dynamic balanced set collar clamping system 


Triple-split collet and dynamically balanced set collar clamping system for efficient power transmission. Perfect concentricity from one-piece sun gear / input shaft reduces backlash and allows higher input speeds.

3. Patented planet carrier design

Patented planet carrier design mounts the sun gear bearing directly into the planet carrier in order to eliminate misalignment. This exclusive design offers great advantages in decreased noise, vibration and transmission errors and losses.


4. One-piece carrier 

One-piece carrier and output housing ensure 100% concentricity and alignment of all the rotating components. One-piece construction increases strength, rigidity and system reliability.


5. NYOGEL 792D

 Lubrication by synthetic Nyogel 792D grease for smooth operation over the whole service life, Sealed to IP65 standard for ingress protection and can be mounted in any orientation.


6. In-house plasma nitriding heat treatment

Our In-house plasma nitriding treatment process allows the hardness of the gear flank to reach over 900Hv for superior wear resistance and still maintain a core hardness of 30HRc for toughness and resistance to shock loading

 


7. HeliTopo technology 

Industry-leading gear performance is attained with our HeliTopo technologyEase off of the tooth profile and lead crowning optimizes the gear mesh under load and achieves maximum tooth surface contact.


8. Solid needle roller bearings without cage

Planet gears rotate on solid uncaged needle roller bearings for increased stiffness and the maximum number of contact points. Hardened thrust washers allow the precise control of clearances in order to eliminate backlash


9. Patented sealing system

Patented sealing system featuring a TiCN-coated shaft surface that eliminates leakage and increases service life to over 30,000 hours. The high tech coating, with a surface quality of 0.2um and hardness of 3700 Hv. Interfaces with our proprietary seal decrease wear and running temperature.


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